Build A 300-MPH Ping-Pong Cannon | Popular Science

Build A 300-MPH Ping-Pong Cannon

Using air rifle technology

William Gurstelle And His Pingpong Cannon

The fastest recorded table-tennis smash, achieved by New Zealand’s Lark Brandt at the 2003 World Fastest Smash Competition, was a mere 69.9 miles per hour. That's less than a quarter of the speed of a ball shot from this pingpong cannon.

Photograph by Ackerman + Gruber

A world-class table-tennis player can smash the ball at almost 70 miles per hour. From my experience, it is darn difficult to return the ball at such speeds. Imagine a shot delivered more than four times faster—could even the best player hit it? To find out, I designed a ping-pong cannon that shoots balls at nearly half the speed of sound.

The cannon’s power comes from Boyle’s Law, which (simplified) says that pressure is inversely related to volume. For example, if you put the air in a small reservoir under a lot of pressure and then release it into a larger one—such as the barrel of a gun—the pressure will drop. This causes the air’s volume to expand instantly, shooting out any objects, like bullets, sharing that space.

Boyle’s Law was also used to great advantage in one of the most historically important air guns of all time: the Corps of Discovery Air Rifle. It was wielded by the Austrian army at the turn of the 18th century but became best known as the weapon carried by Meriwether Lewis during the Lewis and Clark expedition of 1803-06. His rifle can still be seen today in the Virginia Military Institute Museum.

I built my own take on Lewis’ weapon out of PVC piping. A small piece of pipe serves as the air reservoir. A water-sprinkler valve, which costs about \$15 at the hardware store, controls the opening. I connected the valve’s top cover to my air compressor’s blowgun attachment. Then I pressurized the reservoir by adding air with a bicycle pump. When I pull the blowgun lever, it opens a port in the sprinkler valve, allowing high-pressure reservoir air to move into the longer PVC pipe that serves as the barrel. As the gas expands, it ejects a pre-loaded ping-pong ball.

Measuring the speed with a ballistic chronograph, I recorded velocities greater than 300 miles per hour. So could a great table-tennis player actually return a serve at this speed? I recruited a volunteer and pressurized the cannon—check out the video at the end to see what happened.

WARNING: Don’t stand in front of a ping-pong cannon—for obvious reasons.

This device shoots a ping-pong ball at high speed, and it’s not hard to build. I don’t recommend you actually try to incorporate it in your table-tennis practice unless you dial way back on the air pressure. With more than, say, 10 psi in the pressure reservoir, you don’t want to be anywhere near the muzzle end of this shooter when it fires.

Materials

(5 feet) 1½-inch-diameter PVC pipe
(1) 1½-inch socket-to-socket coupling
(2) 1½-inch spigot X 1-inch female pipe threaded reducing bushing
(2) 1-inch NPT close iron pipe nipples
(1) 1-inch in-line sprinkler valve
(1) Compressed-air palm-type blowgun (make sure the one you buy has a ¼-inch NPT air connection)
(18-inch) 3-inch diameter PVC pipe
(1) 3-inch socket-style PVC end cap
(1) ¼-inch NPT air-tank valve
(1) ¼ inch NPT 0 to 60 psi pressure gauge
(1) ¼-inch diameter NPT brass hex or regular nipple, 1 inch long, 1/Block
Strapping tape
Vinyl or aluminum tape
ping-pong balls

Part One – Modify the Sprinkler Valve

Water-sprinkler valves are used in lawn-irrigation systems.

1. Disassemble the sprinkler valve. On some models the top unscrews, and on others you’ll need to remove screws or bolts holding the top to the body.
2. Drill a 7/16-inch hole in the center of the top. Insert a ¼-inch NPT tap into the tap handle, and cut screw threads into the hole you just made.

Modified Sprinkler Valve

William Gurstelle

1. Apply pipe thread sealant to one end of the ¼-inch-diameter, 1-inch-long NPT brass nipple, and screw it into the tapped hole you just made.
2. Apply pipe-thread sealant to the other end of the ¼-inch-diameter NPT brass hex nipple, and screw on the ¼-NPT opening on the blowgun.
3. Block the solenoid air hole (see the photograph) by inserting a sheet-metal screw and then covering it with epoxy or hot glue. Reattach the top to the valve body.

Part Two – The Pressure Reservoir

Pingpong Cannon Assembly Diagram

William Gurstelle

1. Take a look at the Near Supersonic Shooter Assembly Diagram. Drill a 7/16-inch hole in the center of the 3-inch PVC endcap for the Schrader valve and in the 3-inch-diameter pipe for the pressure gauge. Use the ¼-NPT pipe tap to cut ¼-NPT threads in the hole. Apply sealant and then insert the ¼-inch tank valve in the endcap, and the pressure gauge in the pipe.
2. Assemble the reservoir as shown in the diagram using PVC cement. Follow all cement and primer label directions carefully.
3. Neatly wrap the pressure reservoir with strapping tape.

Part Three – Assemble It

1. Screw the modified valve assembly into the 1-inch female-pipe-thread opening on the pressure reservoir.
2. Screw the valve assembly into the 1-inch female-pipe-thread opening on the barrel assembly, using sealant to prevent leaks.
3. Use the compressor to pressurize the air in the reservoir to 15 psi. Watch the pressure valve to see if any air leaks. If any does, you’ll need to find the leaks by spraying soapy water on all your connections and look for bubbles. Then, press the trigger on the blowgun and test the operation of the valve. Release the air when done.

Operation

WARNING: Before using the cannon, review the following commonsense safety rules:

• Use at your own risk.
• Wear safety glasses.
• This cannon shoots with enough force to cause great harm.
• Do not look down the barrel.
• Always know where the barrel is pointing. Aim only at targets you intend to hit.
1. Insert the ping-pong ball, and push it as far down the barrel as it will go.
2. With the air compressor, pressurize the air reservoir. Remember, the higher the pressure, the more dangerous the device becomes.
3. Once you are sure your gun is aimed at a suitable target, press the trigger on the blowgun. The gun will fire with a loud report and a whopping amount of power!

This article was originally published in the November 2015 issue of Popular Science, under the title “I Built a 300 MPH Pingpong Cannon.”

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