• Serious Materials EcoRock

    By Posted on 11.11.2008 Comments

    Drywall, plasterboard, wallboard—whatever you call it, the substance that covers billions of square feet of American homes hasn’t changed since its invention in 1917. Dry-
wall factories still roast ground-up gypsum rock in 500°F kilns, spewing out 20 billion pounds of greenhouse gases a year. So Serious Materials created EcoRock: a drywall that congeals without heat, uses recycled materials that don’t require mining, and holds up even better.

    1.26.2009 at 01:04pm - Comment by gwashtracker

    The Ecorock patents describe the use of phosphoric acid and acidic phosphates as raw materials. Phosphoric acid and phosphates are manufactured by energy intensive and highly polluting industrial processes - they generate large amounts of toxic byproducts including hydrofluoric acid gas and radioactive phosphogypsum waste (http://www.fluoridealert.org/phosphate/overview.htm, and www.epa.gov/radiation/neshaps/subpartr/about.html) Also, phosphates are essential for fertilizers and phosphate ore is a limited resource the reserves of which are projected to be depleted within the century and lead to shortages, especially in developing countries (http://www.fao.org/docrep/007/y5053e/y5053e00.HTM) So, Ecorock uses phosphate - a product of a very energy-intensive and polluting industry? And Ecorock is going to compete with agriculture/food production for phosphate?

  • Serious Materials EcoRock

    By Posted on 11.11.2008 Comments

    Drywall, plasterboard, wallboard—whatever you call it, the substance that covers billions of square feet of American homes hasn’t changed since its invention in 1917. Dry-
wall factories still roast ground-up gypsum rock in 500°F kilns, spewing out 20 billion pounds of greenhouse gases a year. So Serious Materials created EcoRock: a drywall that congeals without heat, uses recycled materials that don’t require mining, and holds up even better.

    1.26.2009 at 11:28am - Comment by gwashtracker

    We have been looking at Serious Material's patent applications - they really are a puzzle because they do not match the "Green" and "Eco-friendly" claims made by the company. The patents basically describe the reaction of phosphoric acid or acidic phosphates with magnesium oxide, coal fly ash, calcium silicate. If this is the core technology of Ecorock, then it is anything but Green - for example: 1) Phosphoric acid and phosphates of any description are not Green by any stretch of the imagination - they are manufactured by energy intensive and highly polluting industrial processes which cause environmental damage, generate large amounts of toxic byproducts - including hydrofluoric acid which is released into the atmosphere and is extremely hazardous, and radioactive phosphogypsum waste which is stockpiled in vast amounts. Where is the Green? Links at: http://www.greens.org/s-r/29/29-18.html http://www.fluoridealert.org/phosphate/overview.htm www.epa.gov/radiation/neshaps/subpartr/about.html 2) Phosphoric acid and acidic phosphates are used for the manufacture of fertilizers and the supply of phosphate ore is limited - this is a limited resource and is essential for agriculture - world reserves of phosphate are projected to be severely depleted within the century and lead to shortages for agriculture - this is already being seen in developing countries which rely heavily on fertilizers. So - which is more important - phosphate for making Ecorock, or phosphate for essential food production for the hungry? Hardly Green. Links at: http://www.tierramerica.info/nota.php?lang=eng&idnews=1683 http://www.fao.org/docrep/007/y5053e/y5053e00.HTM 3) Magnesium oxide - this is made by calcining magnesite-rich rocks at high temperatures - and the process generates large quantities of carbon dioxide. Definately not Green. 4) Coal fly ash - the problems of this byproduct of the highly polluting coal industry are well known - for example, it is laced with a cocktail of toxic heavy metals. "Ecorock" appears to be a very inappropriate name for this product - the technology seems to be the very opposite of Green and Ecologically Friendly. It uses raw materials from very dirty manufacturing processes which use large amounts of fossil fuels, generate large amounts of carbon dioxide and a whole range of toxic byproducts which cause environmental and health problems. All will be clear if and when this product actually appears - we are looking forward to obtaining a sample and analyzing its composition and determining how "Green" it really is.

  • Serious Materials EcoRock

    By Posted on 11.11.2008 Comments

    Drywall, plasterboard, wallboard—whatever you call it, the substance that covers billions of square feet of American homes hasn’t changed since its invention in 1917. Dry-
wall factories still roast ground-up gypsum rock in 500°F kilns, spewing out 20 billion pounds of greenhouse gases a year. So Serious Materials created EcoRock: a drywall that congeals without heat, uses recycled materials that don’t require mining, and holds up even better.

    1.23.2009 at 01:58pm - Comment by gwashtracker

    We have been looking at Serious Material's patent applications - they really are a puzzle because they do not match the "Green" and "Eco-friendly" claims made by the company. The patents basically describe the reaction of phosphoric acid or acidic phosphates with magnesium oxide, coal fly ash, calcium silicate. If this is the core technology of Ecorock, then it is anything but Green - for example: 1) Phosphoric acid and phosphates of any description are not Green by any stretch of the imagination - they are manufactured by a energy intensive and highly polluting industrial process which causes environmental damage, generate large amounts of toxic byproducts - including hydrofluoric acid which is released into the atmosphere and is extremely hazardous and radioactive phosphogypsum waste which is stockpiled in vast amounts. Where is the Green? Links at: http://www.greens.org/s-r/29/29-18.html http://www.fluoridealert.org/phosphate/overview.htm www.epa.gov/radiation/neshaps/subpartr/about.html 2) Phosphoric acid and acidic phosphates are used for the manufacture of fertilizers and the supply of phosphate ore is limited - this is a limited resource and is essential for agriculture - world reserves of phosphate are projected to be severely depleted within the century and lead to shortages for agriculture - this is already being seen in developing countries which rely heavily on fertilizers. So - which is more important - phosphate for Ecorock or for essential food production? Hardly Green. Links at: http://www.tierramerica.info/nota.php?lang=eng&idnews=1683 http://www.fao.org/docrep/007/y5053e/y5053e00.HTM 3) Magnesium oxide - this is made by calcining magnesite-rich rocks at high temperatures - and the process generates large quantities of carbon dioxide. Definately not Green. 4) Coal fly ash - the problems of this byproduct of the highly polluting coal industry are well known - for example, it is laced with a cocktail of toxic heavy metals. "Ecorock" appears to be a very inappropriate name for this product - the technology seems to be the very opposite of Green and Ecologically Friendly. It uses raw materials from very dirty manufacturing processes which use large amounts of fossil fuels, generate large amounts of carbon dioxide and a whole range of toxic byproducts which cause environmental and health problems. All will be clear if and when this product actually appears - we are looking forward to obtaining a sample and analyzing its composition and determining how "Green" it really is.



Download Our iPhone App

Stay up to date on the latest news of the future of science and technology from your iPhone with full articles, images and offline viewing



Follow Us On Twitter

Featuring every article from the magazine and website, plus links from around the Web. Also see our PopSci DIY feed



Become a Fan On Facebook

Share links with friends, comment on stories and more


December 2009: Best of What's New

In our December issue, Popular Science names the 100 best innovations of the year: bombproof wallpaper, self-parking cars, the fastest helicopter, and 97 more. Plus inventor profiles and videos.

Check out the best of what's new here.

Popular Science Photo Pool


Share your photos in the Pop Sci pool at www.flickr.com!
tags_sprite.png
POP_embeddedForm_cover_May09.jpg