A flower petal, a heart and a caterpillar are all feats of self-engineering, morphing and deforming their soft tissues into a specific shape without the help of any scaffold or control framework. Their cells swell and stretch during the growth process, and the rest of the structure changes shape accordingly. For the first time, engineers have figured out how to induce this action in sheets of synthetic gel, creating self-curling and folding structures that can contort on command.
The new method, called halftone gel lithography, could someday be used in anything from soft robots to tissue engineering, researchers say. It’s like a new method of 3-D printing — call it 3-D curling.
The authors created several shapes using this method, including spheres, cones and saddles. They were able to control the buckling and the shapes by controlling the light exposure, which they did using various sizes of photo-masks. The method can turn a two-dimensional sketch into a three-dimensional object. It could even work with a variety of materials — with electroactive polymers, for instance, you could send a current through some portions of a polymer and not others, forcing it to bend and contort. The research was published last week in Science.