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Armed with better batteries and stronger materials, new submersibles aim to go deeper than ever before and open up the whole of the unexplored ocean to human eyes

The Deepest Diver: The Nereus became only the third craft ever to reach the bottom of Marianas Trench.  Courtesy Christopher Griner/Woods Hole Oceanographic Institution

But new technology is changing the way designers look at submersibles. In 2008, engineers at Woods Hole announced plans for a $21-million renovation of the Alvin that would upgrade the viewing sphere and sample-collecting systems, allow for more maneuverability, and enable the vehicle to travel to 21,000 feet (the Alvin now maxes out at 14,760 feet). In addition to a new titanium alloy that can withstand greater pressure yet weighs less [see “The Science Sub,” facing page], the key to the renovation is rapidly evolving lithium-ion battery technology. Lithium-ion will give Woods Hole engineers a battery that’s lighter than the current lead-acid version and capable of delivering twice as much power, which would mean more time spent moving laterally in the water and powering instruments on the seafloor. Because of a funding shortage, renovation is scheduled to happen in two stages. (Oceanographers like to point out that NASA’s budget this year is $17.6 billion, while the National Science Foundation, which doles out money to Woods Hole, has been allotted only $330 million for ocean research.) The first stage, an upgrade of the battery and the personnel sphere, should be completed by 2011. But the Alvin won’t increase its maximum depth until the second stage, optimistically scheduled for 2015.

Then there’s Graham Hawkes, the founder of Hawkes Ocean Technologies, a company that designs aircraft-like submersibles. The English-born engineer (and Earle’s ex-husband) sums up the situation a little more brashly. “In a couple of centuries they’ll finally realize that this is an ocean planet, and there will be a great era of ocean exploration,” he says. “They’re going to build a great craft, go down to the seafloor, and they’ll find a little plaque. It will say, ‘Hawkes was here.’ ”

Hawkes’s goal is to open the deep seas to anyone able to pay a few million dollars for a small sub. His model, both in a business and engineering sense, is the private jet. His submersible designs have fixed wings and sleek, elongated fuselages, like those on an aircraft. The pilot sits in a small, pressure-resistant hull. Everything else, including the motors, electronics and the lightweight foam that buoys the vehicle, is housed outside the hulls in the fuselages, saving weight. The sub is positively buoyant—lighter than the water it travels through. Its wings are inverted, and electric thrusters keep the craft from floating to the surface. Just as an airplane needs upward thrust to lift off, Hawkes’s subs use downward thrust to descend.

Hawkes recently completed a shallow-water submersible, the 4,000-pound Super Falcon (price tag: $1.5 million), which can reach 1,000 feet and uses the flying-craft design. But building a lightweight deep-sea sub is a much bigger challenge. Hawkes says he has solved this problem with tough ceramic-metal composites and a pressure-resistant lithium-ion battery system.

Four years ago, he started building a deep-sea vehicle, the 8,000-pound Challenger, for adventurer Steve Fossett, who planned to dive to the bottom of the Marianas Trench. During pressure tests at Penn State University’s Applied Research Lab, the vehicle’s glass viewing sphere cracked as a result of what Hawkes calls a manufacturing flaw with a machined titanium part adjacent to the sphere.

After Fossett’s death in a private-plane crash in 2007, Hawkes stopped working on the Challenger (Fossett’s widow now owns the original machine) and turned his attention to the Super Falcon. With that vehicle now on the market, Hawkes’s goal is to apply what he learned on the Challenger project to create a new commercial sub, called Deep Flight II, that will move freely through the ocean at any depth. The Challenger used a drop-weight system similar to the Alvin’s to assist its descent. Deep Flight II will ideally replace the weights with a stronger lithium-polymer battery, so its thrusters can propel it down, making it more nimble in the water.

Even if Hawkes builds his vehicles in the next two years, as he hopes to, such crafts would probably be too small to haul a lot of scientific instruments. The Alvin is clunky, but it can carry many video cameras and monitors in its viewing hull. The negligible “trunk space” on his vehicles contributes to the idea aired in some scientific circles that Hawkes makes stunt subs. Hawkes says those criticisms are based on outdated notions. Instruments like cameras are becoming smaller and more efficient, he points out, and Deep Flight II subs will have robotic arms.

Whatever criticism it receives, a craft like Hawkes’s would be a huge boon to marine biologists, who are restricted to using vehicles like Alvin for mostly immobile observation. Deep Flight II would allow scientists to rove freely. “Alvin is a wonderful vehicle for exploring the deep seafloor,” says Bruce Robison, a marine biologist at the Monterey Bay Aquarium Research Institute in California, “but it can’t work effectively in that middle depth where most of the animals are. We haven’t had many vehicles capable of working as freely in the ocean as the animals that live there.”

Ultimately, there’s room for a mix of government-sponsored research vessels and private explorers in craft like Hawkes’s charting new underwater territory. After all, there’s a lot of area to cover. “The oceans make up two thirds of the planet, and they’re unexplored,” Hawkes says. “We want to find out what we don’t know.”

Click onward for a closer look at Alvin and Deep Flight II. And be sure to tune in to Planet Green's Blue August all month for more on exploring and protecting our vast ocean frontier.

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4 Comments

These "flying" subs are amazing and will lead to opening up the oceans for human expansion. fti- I do not believe that exploration should be performed only by robotics, we need the human to evalute all those new discoveries that robotics will just miss.

Robots are great but they will never have the intuition of a human. That intuition accounts for a substantial amount of discovery and survival. PopSci, this is an awesome article. Someday you'll be writing about me in my submersible.

Why are we looking for more energy sources on the sea bed? We already know of hydrothermal vents putting out huge amounts of usable power in fairly convenient locations. We need to get serious about replacing the oil economy, instead of just casting around for still more options.

Graham is right. A trip on Alvin is going to be immensely expensive (think of the size of the support ship needed -- try 10K or more per day for operation!), and cover very little territory. Many instruments are now very small -- acoustic current profilers, temperature, salinity, pressure, and nutrient sensors, etc., and various camera and bottom mapping systems are important tools that could fit easily on this machine. For a marine scientist such as me, this would be a dream tool. Unfortunately, nowdays a large gov. project budget is 500K. One would need several million to pay for this.



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