Gray Matter

Gray Matter

Gray Matter: Batteries Out of Thin Air

A little oxygen is all a zinc-air battery needs to become a powerhouse

A battery that runs on air? Why, that’s almost as good as a car that runs on water! Those cars are fantasy, but batteries that run on air are actually quite common, especially among older people. Tiny zinc-air batteries are widely used in hearing aids, where they have replaced toxic mercury-based batteries in providing a small but steady stream of power. They supply more energy for their size than any other battery, because they draw some of their power straight from the air.

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Gray Matter

Gray Matter: Trapping Burning Gasses With a Thin Wire Screen

A wire screen is all it takes to prevent dangerous gases from exploding

Screen Test: A fine-mesh kitchen sieve with a candle inside simulates a Davy miner’s safety lamp. An explosive mixture of propane gas and air is blown in from the outside. If the mesh is fine enough, the fire will stop at the screen even as the explosive gas flows through it.  Mike Walker
If you were a coal miner in the early 1800s, the light you used was an open-flame oil lamp—even though mines were sometimes filled with “fire-damp,” a volatile mixture of air and methane gas. Explosions were inevitable, and at times threw bodies from mine shafts like grapeshot from a cannon. Humphry Davy became a national hero when, in 1815, he found a remedy: Surround the lamp flame with mosquito screen.

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Gray Matter

Gray Matter: DIY X-Ray Photos

With some film and a saltshaker, you can take radioactive pictures

Everyone knows light exposes film, but other forms of radiation do as well—a fact you can use to take pictures in some pretty unusual ways.

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Gray Matter

Gray Matter: The Hidden Uses of Everyday Explosives

When you stop and look, you may be surprised to find yourself surrounded by all kinds of explosives--some that detonate easier than dynamite

The explosive C4, a favorite for everything from demolition to terrorism to action movies, is in fact one of the safest explosives. How can an explosive be safe? If it’s hard to set off by accident. C4 is so stable that you can light it with a match (it burns but does not explode) or shoot it (it splatters but does not explode). To go bang, it requires a detonator that produces both heat and shock.

At the other end of the spectrum are mixtures that ignite simply from being scratched or knocked. There are obvious challenges in mixing, storing, and handling these substances so that they explode only when intended, yet they’re surprisingly common.

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Gray Matter

Gray Matter: An Elemental Recipe For Creating Great Showers of Sparks

How to make a spark-spitting special effects rig out of mischmetal

Metals can be classified by hardness, malleability and conductivity. One quality you won’t find listed in the reference books is sparkiness.

A delicate balance between flammability and hardness determines which metals spark. For example, magnesium is a famously flammable metal, but grinding it produces no sparks because the energy needed to cut chips from the soft metal is not enough to heat them to their ignition point.

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Gray Matter

Gone In a Flash: Burning Diamonds With a Torch and Liquid Oxygen

Diamonds are for, well, a couple seconds


I can’t stand diamonds. No, really, they just tick me off, because nearly everything about them is a lie. Diamonds are neither rare nor intrinsically valuable nor uniquely romantic. Those are ideas invented by the diamond industry. And no, despite what the ads tell you, diamonds are not forever. They are flammable and will burn brightly with a little help from a torch. This makes perfect sense when you consider that they are made of pure carbon, which reacts with oxygen to form carbon dioxide (“reacts with oxygen” just being another way of saying “burns”).

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Gray Matter

Carve Steel with Saltwater, Electricity and a Tin Earring

Using electrochemical machining, steel can be molded with a soft, cheap piece of tin without any physical contact


I remember seeing a demonstration of a seemingly magic process at an engineering open house decades ago, in which a soft metal bit carved detailed shapes into far harder metals. It's called electrochemical machining (ECM), and it's so simple in principle that you can do it at home with a drill press, a battery charger and a pump for a garden fountain.

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Gray Matter

Frozen on Video: Theo Gray Sculpts in Solid Mercury, with Some Help from Liquid Nitrogen

How to cast solid, if fleeting, shapes in mercury: Just keep it at 320 degrees below zero

What you consider solid, liquid or gas depends entirely on where you live. For example, men from cold, cold Mars might build their houses out of ice. Women from Venus, where the average temperature is about 870°F, could bathe in liquid zinc.

We think mercury is a liquid metal, but it’s all relative. At one temperature, the mercury atoms arrange themselves into a solid crystal; at another, they flow freely around each other as a liquid. Children from Pluto (like mine, for example) could happily cast their toy soldiers out of mercury, because on that frigid planet it is a solid, malleable metal a lot like tin. Here on temperate Earth, you need a stove to cast tin, but a tank of liquid nitrogen to make mercury figurines.

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Gray Matter

Apple Juice

Charge your gadgets with a piece of fruit and some pocket change

Arthur C. Clarke wrote that "any sufficiently advanced technology is indistinguishable from magic," but he was wrong. It's easy to tell the difference -- technology works. For example, "remote-viewing" mentalists claim they can see events far away, yet they fail every test. In fact, remote viewing is simple: It’s called TV.

Another example that recently circulated online was a fake video of someone charging his iPhone by jamming the end of a USB cable into an onion. How do I know it was fake? First, you need contacts made of two different metals, and second, you can't get enough voltage out of a single vegetable. What makes the ruse so disappointing is that it is possible to charge an iPhone this way, if you do it right.

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Gray Matter

Bacon: the Other White Heat

You know bacon is delicious, but did you know it contains enough energy to melt metal?

I recently committed myself to the goal, before the weekend was out, of creating a device entirely from bacon and using it to cut a steel pan in half. My initial attempts were failures, but I knew success was within reach when I was able to ignite and melt the pan using seven beef sticks and a cucumber.

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