gray matter

Gray Matter

Gray Matter: Batteries Out of Thin Air

A little oxygen is all a zinc-air battery needs to become a powerhouse

A battery that runs on air? Why, that’s almost as good as a car that runs on water! Those cars are fantasy, but batteries that run on air are actually quite common, especially among older people. Tiny zinc-air batteries are widely used in hearing aids, where they have replaced toxic mercury-based batteries in providing a small but steady stream of power. They supply more energy for their size than any other battery, because they draw some of their power straight from the air.

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Gray Matter

Gray Matter: Trapping Burning Gasses With a Thin Wire Screen

A wire screen is all it takes to prevent dangerous gases from exploding

Screen Test: A fine-mesh kitchen sieve with a candle inside simulates a Davy miner’s safety lamp. An explosive mixture of propane gas and air is blown in from the outside. If the mesh is fine enough, the fire will stop at the screen even as the explosive gas flows through it.  Mike Walker
If you were a coal miner in the early 1800s, the light you used was an open-flame oil lamp—even though mines were sometimes filled with “fire-damp,” a volatile mixture of air and methane gas. Explosions were inevitable, and at times threw bodies from mine shafts like grapeshot from a cannon. Humphry Davy became a national hero when, in 1815, he found a remedy: Surround the lamp flame with mosquito screen.

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Gray Matter

Gray Matter: The Hidden Uses of Everyday Explosives

When you stop and look, you may be surprised to find yourself surrounded by all kinds of explosives--some that detonate easier than dynamite

The explosive C4, a favorite for everything from demolition to terrorism to action movies, is in fact one of the safest explosives. How can an explosive be safe? If it’s hard to set off by accident. C4 is so stable that you can light it with a match (it burns but does not explode) or shoot it (it splatters but does not explode). To go bang, it requires a detonator that produces both heat and shock.

At the other end of the spectrum are mixtures that ignite simply from being scratched or knocked. There are obvious challenges in mixing, storing, and handling these substances so that they explode only when intended, yet they’re surprisingly common.

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The Fastest (and Most Dangerous) Way to Light a Grill

Go from cold to cooking in 30 seconds with a big can of liquid oxygen


About a year ago, when resident mad scientist Theo Gray pitched me a Gray Matter column on liquid oxygen, an extremely flammable energetic form of the element, he first proposed showing how to use it to light a grill nearly instantaneously. The lawyers, however, suggested we go a more tame route, so instead we showed how you could make a few drops of the hooch yourself.

But of course, when left to his own devices (and free of legal oversight), Theo couldn't help himself.

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Gray Matter

Carve Steel with Saltwater, Electricity and a Tin Earring

Using electrochemical machining, steel can be molded with a soft, cheap piece of tin without any physical contact


I remember seeing a demonstration of a seemingly magic process at an engineering open house decades ago, in which a soft metal bit carved detailed shapes into far harder metals. It's called electrochemical machining (ECM), and it's so simple in principle that you can do it at home with a drill press, a battery charger and a pump for a garden fountain.

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Gray Matter

Frozen on Video: Theo Gray Sculpts in Solid Mercury, with Some Help from Liquid Nitrogen

How to cast solid, if fleeting, shapes in mercury: Just keep it at 320 degrees below zero

What you consider solid, liquid or gas depends entirely on where you live. For example, men from cold, cold Mars might build their houses out of ice. Women from Venus, where the average temperature is about 870°F, could bathe in liquid zinc.

We think mercury is a liquid metal, but it’s all relative. At one temperature, the mercury atoms arrange themselves into a solid crystal; at another, they flow freely around each other as a liquid. Children from Pluto (like mine, for example) could happily cast their toy soldiers out of mercury, because on that frigid planet it is a solid, malleable metal a lot like tin. Here on temperate Earth, you need a stove to cast tin, but a tank of liquid nitrogen to make mercury figurines.

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Gray Matter

Apple Juice

Charge your gadgets with a piece of fruit and some pocket change

Arthur C. Clarke wrote that "any sufficiently advanced technology is indistinguishable from magic," but he was wrong. It's easy to tell the difference -- technology works. For example, "remote-viewing" mentalists claim they can see events far away, yet they fail every test. In fact, remote viewing is simple: It’s called TV.

Another example that recently circulated online was a fake video of someone charging his iPhone by jamming the end of a USB cable into an onion. How do I know it was fake? First, you need contacts made of two different metals, and second, you can't get enough voltage out of a single vegetable. What makes the ruse so disappointing is that it is possible to charge an iPhone this way, if you do it right.

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Gray Matter

Bacon: the Other White Heat

You know bacon is delicious, but did you know it contains enough energy to melt metal?

I recently committed myself to the goal, before the weekend was out, of creating a device entirely from bacon and using it to cut a steel pan in half. My initial attempts were failures, but I knew success was within reach when I was able to ignite and melt the pan using seven beef sticks and a cucumber.

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The Really Dangerous Book for Boys

Introducing a new collection from PopSci's truly mad scientist

Without a doubt, the most fun thing I've worked on in my five-plus years at PopSci is the Gray Matter column. Nearly every month since mid-2002, contributor Theo Gray has come up with new ways to illuminate the world of elemental chemistry, often by setting things on fire. But far from your average YouTube-loitering pyromaniac, Gray combines sharp, lively writing with a gifted professor's knack for making the complex simple.

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Gray Matter

Blowing (Up) Hydrogen Bubbles

A dramatic demonstration -- with exclusive video! -- of why the same gas that heats your house can also make it explode

Living in the Midwest, where heating homes with propane is common, I periodically see reports in the local paper that yet another unoccupied house has exploded. They often note that the roof was found in the basement, while the walls were spread some distance into the neighboring fields.

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