Gray Matter
How do you turn molten metal into perfect spheres? Just pour it off the roof

This method isn’t used to make ammo anymore, but a modern variation lives on to create the pellets that provide light-emitting sodium in common sodium-vapor streetlamps. In place of the sieve, a vibrating nozzle causes a stream of sodium-mercury alloy to break into uniform drops. Just for fun, I built what Watts never thought of: a vibrating molten-lead nozzle. It gave me much more consistent shot (though I could still use those extra stories).

H2Whoa! Don’t try this at home without employing proper lab-safety procedures and equipment. For more of Theodore Gray’s scientific pursuits, go to periodictable.com.

Page 2 of 2 « first‹ previous12
Want to read more articles like this, plus tips and tricks, home hacks, DIY projects, and more? Subscribe to Popular Science and enter to win $5,000!

6 Comments

How is it not obvious to you that what readers will want most after reading your article is photos of the final product?

How spherical are they? How uniform are they?

What a letdown!

DiGMEH

from Montreal, Quebec

Hah, nevermind the final product.. What worries me is people actually trying it out. Get on a tall building and try it. But then you have another idea: what do you do with the already made "ammo"... A use needs to be found...
Trouble ahead :P
- DiGGY

Incidentally, this is the technique used to make Dippin' Dots, the expensive ice cream that comes in tiny, frozen pea-sized spheres. When making it they allow the ice cream to freefall as tiny liquid droplets through a super-cooled (probably -30^F) air chamber. They freeze on the way down and reach the bottom almost perfectly round.

What's obvious is that andrewl did not read the article. He could get high enough for the shot to cool properly, thus when it hit the water it deformed.

As for a use, sling shot ammo.

what is suggested is what is possible only in space.when it comes to earth,the results are unpredictable as dealt with various metals,at varying lab conditions.well it's not a mass production at all as described.none is a fool to invest huge on "virtual space creation"to form perfect metal spheres.also i feel that's impossible also.so far,latest casting techniques have produced the most perfect spheres in mass production.i find the technique a triffle needless in terms of money and feasibility.

wow, that is briliant

Extractor 1.4
-----------
www.emailextractor14.com/
www.emailextractor14.com/?page_id=121

Popular Tags

Regular Features



Download Our iPhone App

Stay up to date on the latest news of the future of science and technology from your iPhone with full articles, images and offline viewing



Follow Us On Twitter

Featuring every article from the magazine and website, plus links from around the Web. Also see our PopSci DIY feed



Become a Fan On Facebook

Share links with friends, comment on stories and more


December 2009: Best of What's New

In our December issue, Popular Science names the 100 best innovations of the year: bombproof wallpaper, self-parking cars, the fastest helicopter, and 97 more. Plus inventor profiles and videos.

Check out the best of what's new here.

Popular Science Photo Pool


Share your photos in the Pop Sci pool at www.flickr.com!
tags_sprite.png
POP_embeddedForm_cover_May09.jpg

Events and Promotions