construction

Green Dream

The Green Dream Home Gets a Crucial Second Skin

An extra panel system called ZIP saves the day

Building this house has been a constant learning experience, and today was no exception. My original plan was to build the walls from special insulated structural panels from Kama-Eebs, add some simple "X" braces to control shear, and throw on some housewrap before attaching my siding. And that would have been the cheapest and most ideal solution, but the more I looked at the final Kama panels installed the more I began to question the wisdom of that idea.

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The World's Toughest Workwear

Who'd have guessed? The Swedes make the manliest gear around

Before I encountered the Blaklader shorts I had been wearing jumpsuits made by Dickies or jeans from Carhartt. Both had a limited amount of pocket space, which meants I had to wear a tool belt, which became a nuisance to take off whenever I sat down to drive a vehicle. Plus, the materials constantly failed me: Neither the jumpsuit or jeans fared well against my homemade biodiesel or splashes of sulfuric acid from the battery bank.

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Green Dream

Green Dream Gallery: Breaking Ground

A few photos on site from the early stages of the build

Even though I spend most of my time thinking about geothermal heating systems and backyard solar plants for my green home, in the end, a house is a house; holes must be dug, foundations must be laid, steel delivered and erected, and so on. Here's a look at our progress in that less glamorous but wholly necessary department.

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The Breakdown

How Does That Bed of Nails Really Feel?

The Breakdown looks at the physics of a remarkable feat

Is this a death-defying demonstration requiring a level of mastery only arrived at after years of intensive martial arts training, or is it a theatrical display based more on physics than on chi?

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How It Works

The Tallest Mobile Crane

This portable crane can hoist millions of pounds all day long, then drive home like any other 18-wheeler

Built for tasks like lifting 55-ton generators to the top of 300-foot windmills, the Liebherr 11200-9.1 might just be the world’s most monstrous truck. The 108-ton 18-wheeler doubles in weight when the boom—-which with extensions can reach 47 stories—-is attached. Fully assembled, it can lift up to 2.6 million pounds. Without the boom, it can drive on public roads, so getting it to a job site requires five fewer trucks than it would take to haul in and assemble an equally large fixed crane. It’s also far easier to move from place to place once it’s on-site.

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The Cleanest Walls

EcoRock is ready to rock

Serious Materials EcoRock
Serious Materials EcoRock:

Drywall, plasterboard, wallboard—whatever you call it, the substance that covers billions of square feet of American homes hasn’t changed since its invention in 1917. Dry-
wall factories still roast ground-up gypsum rock in 500°F kilns, spewing out 20 billion pounds of greenhouse gases a year. So Serious Materials created EcoRock: a drywall that congeals without heat, uses recycled materials that don’t require mining, and holds up even better.

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December 2009: Best of What's New

In our December issue, Popular Science names the 100 best innovations of the year: bombproof wallpaper, self-parking cars, the fastest helicopter, and 97 more. Plus inventor profiles and videos.

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